Company Profile
Prime Source Group is a top supplier in pharmaceutical industry and chemical industry.
Empty Capsules, Aluminum Foil, PVC Sheet and Plastic Bottles are our main pharmaceutical related products. They are manufactured in three professional factories with rich experience and GMP workshops.
Why choose us?
100% customer satisfaction
Prime Source is in charge of marketing above pharmaceutical related products with superior service and immediate feedback. Customer satisfaction is our ultimate mission.
Best service
Supply quality products and services with consistent quality. Offer highest credibility, best product quality and stability and soonest response to our customers.
Rich experience
With 20 years of R&D experience, we focus on the two industries of pharmaceutical packaging and food packaging, and maintain strategic cooperative relations with many brand enterprises in the industry.
Global shipping
Our products support global shipping and the logistics system is complete, so our customers are all over the world.
Pharma And Food Packing Materials include：Plastic Bottles PET,Pharma PVC Sheet and Pharma Aluminum Foil
The clear, strong, lightweight plastic used for pharma bottles is known as polyethylene terephthalate (PET); it's the same plastic used fro bottled water, soft drinks, and other consumable liquids. The plastic must be non-toxic, non-carcinogenic, biocompatible, and in no way detrimental in the biological environment.
Advantages of Plastic Bottles PET
Product protection
PET plastic bottles offer exceptional barrier properties, protecting pharmaceutical products from moisture, light, and oxygen, which can compromise their stability and efficacy. This safeguards the potency and quality of medications, ensuring their effectiveness for patients.
Transparency and visibility
PET plastic bottles are known for their clarity, allowing healthcare professionals and patients to visually inspect the contents, verify the accuracy of labels, and detect any signs of tampering or contamination. This transparency enhances safety and builds trust in the pharmaceutical supply chain.
Lightweight and durability
PET plastic bottles are lightweight, reducing transportation costs and environmental impact. Their durability ensures that medications are well-protected during handling, shipping, and storage, minimizing the risk of damage.
Versatility
PET plastic bottles can be molded into various shapes and sizes, accommodating different types of pharmaceutical products, including liquids, powders, and solid doses. This versatility allows for customized packaging solutions that meet specific needs and improve user convenience.
Process of Plastic Bottles PET
The PET is initially heated up, melting it down into a molten state, before being placed into a tube shaped mould. This process is known as injection moulding. Once the PET has become the same shape as the mould, it is referred to as a parison. The parison is then cut to the correct length after it has been systematically cooled down.
The parison is then heated back up and placed into a mould that is shaped like the bottle that is being manufactured. A steel rod is then placed inside of the parison itself, blowing highly pressurized air that stretches the parison into the shape of the mould that surrounds it. The molecules inside of the PET then polarize, and the stretching process leaves you with a plastic bottle.
The bottle then has to be quickly cooled down and removed from the mould. There are several different methods that manufacturers frequently use to cool the bottles down quickly. Some of these methods are direct and others are indirect. For example, water can be pumped through the pipes that surround the mould, indirectly cooling the plastic bottle down. Or, carbon dioxide can be used to cool the plastic down via a direct application.
Most of the bottles that are produced by manufacturers will then need to be trimmed down to size. If the bottles have been created during a continuous moulding process, then one bottle will need to be trimmed from the one next to it. If the bottles have been created during a non-continuous moulding process, then some excess plastic may have managed to seep through. This would need to be trimmed off.
Pharma PVC sheet, also known as pharmaceutical grade polyvinyl chloride (PVC) sheet, is a type of plastic material used in the pharmaceutical and healthcare industries for its durability, chemical resistance, and ease of cleaning. It is specifically formulated to meet the stringent standards required for use in environments where hygiene and safety are paramount.
Benefits of Pharma PVC Sheet
Strength and durability
One of the key advantages of using pharma PVC sheet is its strength and durability. It is able to withstand harsh handling and transportation conditions, ensuring that the packaged products remain safe and secure during distribution. This is particularly important for medications and other products that are sensitive to physical damage or degradation.
Moisture and chemical resistance
Pharma PVC sheets are also highly resistant to moisture and chemicals. This is often used for medications that can be affected by exposure to moisture or other chemicals, as it helps to preserve their stability and effectiveness. Thus, it is ideal for packaging medications and other products that need to be kept dry and free from contaminants.
Transparency
Pharma PVC sheet is a highly advantageous option as it allows for easy visualization of the packaged product, making it very convenient for healthcare professionals and patients to identify and use the medication as directed. It is especially important for medications that are to be taken on a specific schedule or at specific times since it ensures that the appropriate medication is being taken.
Easy sterilization
To maintain safety and effectiveness, some medications must be kept free of contaminants or pathogens. Rigid pharma PVC sheets are easy to sterilize, making it a suitable material for use in cleanroom environments and for packaging products that require sterile conditions.
Customization
In addition to these benefits, pharma PVC sheets can also be customized to meet the specific needs of different pharmaceutical products. It can be printed with information such as product names, dosage instructions, and expiration dates, making it easier to identify and use medications as directed. Additionally, it can also be customized in terms of size, shape, and thickness to fit the specific needs of different products.
Application of Pharma PVC Sheet
Urine drainage bags
The transparency of PVC allows healthcare professionals to measure and inspect urine samples while monitoring for signs of serious health conditions. PVC urine bags also provide hygienic urine disposal for patients unable to get up during operations and procedures.
IV Tubing
The flexibility and transparency of PVC makes it ideal for IV tubing. PVC IV tubing can be easily disinfected for reuse.
Healthcare Drainage Bags
Transparent PVC surgical drainage bags allow for easy monitoring of fluids while providing durable fluid containment without contamination.
Healthcare Upholstery
Vinyl fabric, or imitation leather, is used for doctor’s stools, exam tables, healthcare alert bags, and more.
Process of Pharma PVC Sheet
Polymerization
The journey to creating PVC sheet begins with polymerization. In this stage, the vinyl chloride monomer (VCM) undergoes a process called polymerization, where multiple VCM molecules link together to form polymer chains. This process is typically achieved through either suspension polymerization or emulsion polymerization.
Production of PVC resin
After the polymerization process, the resulting product is PVC resin. This resin is in the form of small particles, often referred to as PVC resin granules. These granules will serve as the base material for the PVC sheet.
Compounding
The next step is compounding, where the PVC resin is mixed with various additives to improve its properties. Plasticizers, stabilizers, fillers, and pigments are precisely measured and blended with the PVC resin to create a homogenous mixture.
Extrusion
Once the PVC compound is ready, it is fed into an extruder, a machine that melts the mixture to form a uniform molten mass. The molten PVC is then forced through a die, which imparts the desired shape and thickness to the sheet. The extrusion process can be either calendering or flat-die extrusion, depending on the type of sheet being manufactured.
Cooling and sizing
After the extrusion process, the freshly formed PVC sheet undergoes cooling to solidify its shape and size. Proper cooling is essential to prevent warping or deformities in the final product. The sheet is then trimmed and cut to the required dimensions.
Embossing (optional)
In some cases, the PVC sheet may undergo an embossing process to add textures or patterns to its surface. This is achieved through the use of embossing rollers, which press the desired design onto the sheet during the cooling process.
Surface treatment (optional)
For specific applications, the PVC sheet may undergo surface treatment to enhance its properties. Surface treatments can include corona treatment to improve printability or the application of coatings to increase chemical resistance.
Quality control
Throughout the manufacturing process, strict quality control measures are employed to ensure the PVC sheet meets the required standards and specifications. Various tests, such as tensile strength, tear resistance, and thickness measurements, are conducted to verify the sheet’s quality.
Packaging
Once the PVC sheets pass the quality checks, they are carefully packaged to protect them during transportation and storage. Proper packaging helps prevent any damage or contamination that could affect the sheet’s performance.
Pharma aluminum foil is a specialized type of aluminum foil designed for use in the pharmaceutical industry, where it serves as a barrier to light, moisture, oxygen, and other potential contaminants that might degrade pharmaceutical products. This material is engineered to meet the high standards of purity and quality control necessary for pharmaceutical packaging.
Benefits of Pharma Aluminum Foil
Barrier properties
Aluminum foil provides an excellent barrier against light, moisture, oxygen, and other gases, protecting pharmaceutical products from degradation and extending their shelf life.
Protection from contamination
Aluminum foil helps protect pharmaceutical products from external contaminants such as bacteria, viruses, and dust, ensuring product safety and integrity.
Tamper resistance
Aluminum foil can be easily sealed to provide tamper-evident packaging, ensuring that pharmaceutical products remain secure and untouched until they reach the end-user.
Printability
Aluminum foil can be easily printed with product information, dosage instructions, and branding, enhancing product visibility and consumer awareness.
Customized formability
Aluminum foil is highly malleable and can be easily formed into various shapes and sizes, allowing for packaging solutions for different pharmaceutical products.
Compatibility
Aluminum foil is compatible with a wide range of printing, coating, and laminating processes, making it versatile for different packaging requirements.
Lightweight
Aluminum foil is lightweight, which helps reduce packaging weight and transportation costs, making it a cost-effective packaging solution for pharmaceutical products.
Recyclability
Aluminum foil is recyclable and can be easily recovered and reused, making it an environmentally friendly packaging option that supports sustainability efforts.
Heat sealability
Aluminum foil can be heat-sealed to various substrates, providing a secure and leak-proof seal for pharmaceutical packaging, ensuring product freshness and safety.
What are the Products of Pharma Aluminum Foil for Pharmaceutical Packaging?
Heat sealing lacquer
Heat sealing lacquer is used for sealing the blister with the blister film. In this process, the plastic push-through blister is perfectly sealed and covered with aluminum for ensuring effective protection of the tablets. The aluminum foils are applied after the tablets are put in individual cavities. The right amount of pressure along with heat and time is being applied to seal the lacquer on the aluminum foil perfectly.
Blister cover foil
Aluminum foil manufacturers in France use both hard and soft aluminum for making push-through packaging. The soft aluminum foil usually does have high stretching power and requires more force to flip open and hence making the packaging children resistant.
Hard aluminum cover
The cover of the hard aluminum is also constructed with aluminum foil. For taking the drug out of the packaging, one has to push the hard aluminum to push the opening further. The outsell of this packaging is usually printed and visible to the consumer. In case a heat seal primer is being applied with heat seal lacquer, it is quite necessary to have a double coating of the aluminum foil on it. The heat seal primer perfectly adheres to the aluminum foil whereas the heat sealant protects the medicines from the color pigments perfectly.
Soft aluminum cover
The soft aluminum cover is required to keep the tablets safe from the accessibility of children. The soft aluminum cover requires a lot of pressure to force open. It is a flexible aluminum foil that seems to be harder for the children to open.
Certifications
Our Factory
Prime Source Group is a top supplier in pharmaceutical industry and chemical industry. Empty Capsules, Aluminum Foil, PVC Sheet and Plastic Bottles are our main pharmaceutical related products. They are manufactured in three professional factories with rich experience and GMP workshops.
FAQ
As one of the leading pharma and food packing materials manufacturers and suppliers in China, we warmly welcome you to buy or wholesale high-grade pharma and food packing materials for sale here from our factory. All our products are with high quality and low price.
packaging for frozen food products, deli packaging supplies, yogurt packaging material