Company Profile

 

 

Prime Source Group is a top supplier in pharmaceutical industry and chemical industry.
Empty Capsules, Aluminum Foil, PVC Sheet and Plastic Bottles are our main pharmaceutical related products. They are manufactured in three professional factories with rich experience and GMP workshops.

 

Why choose us?

100% customer satisfaction

Prime Source is in charge of marketing above pharmaceutical related products with superior service and immediate feedback. Customer satisfaction is our ultimate mission.

Best service

Supply quality products and services with consistent quality. Offer highest credibility, best product quality and stability and soonest response to our customers.

 

Rich experience

With 20 years of R&D experience, we focus on the two industries of pharmaceutical packaging and food packaging, and maintain strategic cooperative relations with many brand enterprises in the industry.

Global shipping

Our products support global shipping and the logistics system is complete, so our customers are all over the world.

 

 

 

Empty Pill Capules

 

What is Gelatine Capsules

Gelatin capsules have been used for almost 200 years in the pharmaceutical industry. They are an easy and effective delivery system for holding active pharmaceutical fills intended for oral use. Capsules provide an alternative to tablets, granules, and powders as oral dosage forms. They help increase the acceptance and ease of use of medications and work with a wide range of pharmaceutical ingredients, including liquids and solids. Gelatin is a pure, non-reactive, safe, and non-GMO material that allows for diverse applications.

 

Benefits of Gelatine Capsules

 

 

★Gelatin capsules can be customized according to the type and use of the drug. For example, for patients who are chemically sensitive or intolerant to certain ingredients, gelatin capsules made from natural food-grade ingredients can be used.

 

★The production process of gelatin capsule is simple, the production process being clear, and the quality and output can be controlled stably.

 

★The gelatin capsule is transparent in appearance and can clearly see the status and color of the internal drug, which is easy for patients and medical staff to identify.

 

★Gelatin capsules are easy to swallow and do not require additional drinking water or special taste requirements, so they are very suitable for the elderly, children and some special people.

 

★Gelatin itself is a high-purity natural protein, and the capsules formed by it will not chemically react or degrade the drug, ensuring the durability and stability of the drug effect.

 

★Gelatin capsules can isolate the contact between drugs and the external environment, and avoid the adverse effects of drugs such as oxidation and moisture. At the same time, the capsule also protects the stability of the taste and color of the drug.

 

★Gelatin itself is a biodegradable natural material, so gelatin capsules have no pollution and harm to the environment, and can naturally decompose and return to nature after termination of use.

 

★Gelatin capsules come in a variety of sizes and shapes, suitable for filling various types of drugs and nutrients. Various pharmaceutical forms, whether powder, granule, liquid or jelly, can be packed into gelatin capsules.

 

Types of Gelatin Capsules
 
 

Clear gelatin capsules

The clear gelatin capsules are transparent capsules with no color or taste. They are unique in appearance and also come with the benefits of transparency. You can see through them or get an idea of the substance inside. Therefore, the nutraceutical industries prefer them over other gelatin capsules to keep an eye on the ingredients. Also, most of the supplements are packed in these capsules to build a connection of trust between consumer and client. Both of them can see and make calculations in their mind regarding substance purity.

 
 
 

Flavored gelatin capsules

The flavored gelatin capsules as the name suggests come with some kind of taste. There is a chance that they could be sweet, bitter, or something in between. The purpose of making these capsules is to help people find a happy reason to swallow their supplements or medications. There are a lot of people who struggle when it comes to medications, but flavored gelatin capsules are like a silver lining in dark clouds. It links people with something pleasant and sweet despite being a medicine.

 
 
 

Enteric-coated gelatin capsules

These capsules are a special version for your stomach protection. They come up with a protective coating to prevent acidity or any unpleasant event in your stomach. It also acts as a shield between your stomach acid and the substance inside the capsules. The purpose of these special capsules is to avoid any kind of reaction between chemical substances in your stomach or the contents inside the capsule.

 

 

Usage of Gelatine Capsules
Empty Pill Capules
Enteric Gelatin Capsules
Empty Pill Capules
Enteric Gelatin Capsules

Pharmaceutical industry:
Gelatine capsules are widely used in the pharmaceutical industry for encapsulating medicines and supplements. They provide a convenient and efficient way to deliver medications in precise dosages. Whether it’s for oral medications, powdered supplements, or liquid formulations, empty capsules offer a reliable solution for drug delivery.

 

Nutraceutical industry:
In the nutraceutical sector, gelatine capsules play a crucial role in encapsulating dietary supplements, vitamins, and herbal extracts. These capsules provide a convenient and tasteless way to consume various nutritional supplements, ensuring accurate dosage and easy ingestion.

 

Cosmetic industry:
Gelatine capsules are also utilized in the cosmetic industry for packaging beauty and skincare products. From encapsulating serums and oils to creating innovative formulations such as capsule masks and exfoliants, these capsules offer versatility and customization options for cosmetic manufacturers.

 

Food industry:
In the food industry, gelatine capsules are used for creative culinary applications. Chefs and food manufacturers use them to encapsulate liquid ingredients, spices, and flavors, adding a unique twist to dishes and beverages. They are also used for creating edible decorations and innovative food presentations.

 

Research and development:
Gelatine capsules play a vital role in research and development laboratories for testing new formulations and drug delivery systems. Researchers utilize these capsules to encapsulate experimental drugs, allowing for precise dosage control and easy administration in preclinical and clinical studies.

 

Process of Gelatine Capsules

 

One of the benefits of taking in gelatin capsules is that it is made of natural food source. In previous years, these capsules are made from beef bones and purified water. Nowadays, thanks to technological advancements, one can also purchase vegetarian gelatin capsules. This is ideal for people with religious or dietary restrictions and cannot consume animal byproducts or have food sensitivities.

 

To start with, the process of creating the gelatin capsules, raw materials undergo quality testing to ensure that they are safe to use. The raw materials are placed in a petri dish and then in a specialized oven where the temperature is adjusted to stimulate growth of organisms. If the raw materials develop any growth of bacteria, then they are not safe to use. Then these are placed into a spectrometer, which burns the gelatin. The gas substance is then analyzed for any impurities. If there are no bacterial growths or impurities found, then the raw material is safe to use.

 

Once the gelatin passes the quality testing, it is then blended and subjected to a heating process where the gelatin will be set in. Heating temperature is set at 80C whereas the holding tanks will keep the gelatin temperature at 60C.

 

During the filling process, capsule shaped pens are dipped in the gelatin solution. It is then lifted off to where cool air blows over the pen to spread the solution uniformly. It will stay in the pen until the solution dries.

 

Once the solution dries, the caps are then removed from the pin. Using a special lever, the capsules are removed from the pins and then set on collets or holding racks where they would undergo trimming to remove the excess gelatin. The excess pieces will be sucked into a vacuum where it will then be recycled.

 

Once trimmed, the lot will move to a sorter to determine if there are any defects in the capsules. The batch will also pass by an automatic machine, which checks the capsules for any holes, dents or pinches. Any defective pieces are thrown to the recycle bin. Finished products will then be packed and shipped anywhere in the world.

 

How to Store Gelatine Capsules

 

 

Gelatin capsules are a common pharmaceutical dosage form that can protect the stability of drugs and make them easier to take and absorb. The correct storage method is crucial when using gelatin capsules, as poor storage conditions may reduce the efficacy of the drug. The following is the correct storage method for gelatin capsules.

 

Firstly, gelatin capsules should be placed in a dry, dark, moisture-proof, and ventilated environment. Avoid direct sunlight and high temperature and humidity, as these environments can cause the drugs in gelatin capsules to spoil or fail, affecting their efficacy. Gelatin capsules can be sealed and stored in a freezer, but do not place them in the refrigerator in the refrigeration room. Because refrigerated rooms usually store meat and vegetables, the odors inside may have an impact on medication.

 

Secondly, gelatin capsules should not be stored in damp environments or exposed to air, and temperature changes should also be avoided. Medications are highly sensitive to humid environments and are prone to moisture. If you need to use a small number of gelatin capsules, you can move the medication to a small sealed plastic bag, add desiccant, and seal the bag to place in the entire bottle of gelatin capsules.

 

Finally, proper storage and use of gelatin capsules also have benefits in reducing drug side effects. If you have any questions or are unsure about how to store gelatin capsules, it is recommended that you consult a doctor or pharmacist for advice. They can provide you with advice on the correct use and storage of gelatin capsules, ensuring that your medication always remains in optimal condition.

 

The correct storage method can maintain the freshness and efficacy of gelatin capsules. Please avoid drinking alcohol, eating spicy, greasy, or acidic foods that affect the absorption of drugs in the gastrointestinal tract. At the same time, it is important to pay attention to the interference between gelatin capsules and other drugs and health products, as well as the dosage and frequency of use.

 

How to Choose the Right Gelatine Capsules
 

Dosage requirements

The primary factor in choosing a capsule size is the amount of powder that needs to be encapsulated. Capsules vary in size, choose a size that will hold the dose you need without overfilling or leaving too much empty space.

Ease of swallowing

The size of the capsule can impact how easily it can be swallowed. Smaller capsules (like size 4) are generally easier to swallow, making them suitable for those who have difficulty with larger capsules.

Moisture and oxygen barrier

Some capsules have additional coatings or features to protect sensitive ingredients from moisture and oxygen.

Color and print

Capsules can be customized with different colors and printed with labels or logos for branding purposes.

Ingredient compatibility

Some ingredients may not flow well or may require a specific environment to maintain stability. The capsule size can influence how these ingredients behave within the capsule.

Machine compatibility

If you plan to use an encapsulation machine, ensure that the capsule size you choose is compatible with your equipment.

 

 
Certifications
 

 

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Our Factory
 

 

Prime Source Group is a top supplier in pharmaceutical industry and chemical industry. Empty Capsules, Aluminum Foil, PVC Sheet and Plastic Bottles are our main pharmaceutical related products. They are manufactured in three professional factories with rich experience and GMP workshops.

 

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FAQ
 
 

Q: What is the primary source of gelatin used in capsule production?

A: Gelatin used in capsule production is predominantly derived from bovine (cow) and porcine (pig) sources. It's extracted from the skin and connective tissues through a process called hydrolysis or by boiling the raw materials under high pressure.

Q: How do gelatin capsules compare to vegetarian or vegan alternatives in terms of effectiveness?

A: Gelatin capsules are generally considered equally effective for drug delivery as their vegetarian or vegan counterparts. The choice between them usually comes down to personal preference, dietary restrictions, or ethical considerations.

Q: What factors influence the disintegration time of gelatin capsules?

A: Disintegration time can be influenced by the thickness of the gelatin shell, the presence of moisture, the temperature of storage, and the nature of the contents. Manufacturers adjust the formulation to achieve the desired disintegration time for specific drug release profiles.

Q: Can gelatin capsules be used with moisture-sensitive drugs?

A: Yes, gelatin capsules can be used with moisture-sensitive drugs. Special coatings or desiccants can be added to the capsule to protect the drug from humidity during storage and transport.

Q: How are gelatin capsules produced?

A: Gelatin capsules are produced through a process known as gelation. The gelatin solution is poured into molds and allowed to cool and solidify into a gel. The capsules are then removed from the molds and dried before filling with the desired substance.

Q: What is the typical shelf life of a gelatin capsule?

A: Under optimal storage conditions, a gelatin capsule can have a shelf life of up to two to three years. However, this can vary based on the specific formulation and the sensitivity of the contents.

Q: Can gelatin capsules be dissolved in water?

A: Gelatin capsules are designed to dissolve in the acidic environment of the stomach, which usually takes place within 15 to 30 minutes after ingestion. However, they can be dissolved in water at room temperature with some effort, although this is not recommended by manufacturers due to the risk of compromising the drug's efficacy.

Q: Are there any health risks associated with the consumption of gelatin capsules?

A: For most people, gelatin capsules pose minimal health risks. However, individuals with certain medical conditions, such as allergies to beef or pork, or those with dietary restrictions, should consult a healthcare professional before consuming gelatin capsules.

Q: How do gelatin capsules affect the absorption of the substances they contain?

A: Gelatin capsules are designed to provide a protective barrier for the contents, which can help control the rate of release and absorption in the gastrointestinal tract. The actual absorption rate will depend on the nature of the substance contained within the capsule.

Q: Are there any taste implications associated with the use of gelatin capsules?

A: Gelatin capsules are generally tasteless, which makes them an ideal choice for delivering drugs or supplements that have an unpleasant taste. However, some individuals may find that the capsules have a slight taste or odor, which can vary depending on the source of the gelatin.

Q: How do gelatin capsules compare in terms of cost?

A: Gelatin capsules are generally less expensive than their vegetarian or vegan counterparts due to the lower cost of raw materials and simpler production processes. The price difference can vary depending on the specific type of capsule and the quantity being produced.

Q: Can gelatin capsules be used for delivering liquid medications?

A: Gelatin capsules are not typically designed for delivering liquid medications. They are generally filled with powder or granular substances. However, there are specialized liquid-filled gelatin capsules available for this purpose, though they are less common.

Q: What is the difference between hard and soft gelatin capsules?

A: Hard gelatin capsules are more commonly used for oral solids, while soft gelatin capsules are often used for liquids or semi-solids. Hard gelatin capsules are more rigid and can hold larger volumes of material, while soft gelatin capsules are more flexible and can be customized in shape and size.

Q: Can gelatin capsules be customized?

A: Yes, gelatin capsules can be customized in terms of size, shape, and color to suit specific branding and marketing needs. Manufacturers offer a wide range of options to meet the unique requirements of their customers.

Q: Can gelatin capsules be used for delivering controlled-release drugs?

A: Gelatin capsules can be used for delivering controlled-release drugs if the formulation is designed to achieve the desired release profile. This may involve using special coatings or modifying the gelatin itself to control the rate of dissolution and drug release.

Q: How do gelatin capsules compare in terms of disintegration time?

A: The disintegration time of gelatin capsules can vary depending on the specific formulation and the nature of the contents. Generally, gelatin capsules are designed to disintegrate within 15 to 30 minutes in the stomach, but this can be adjusted as needed to achieve the desired drug release profile.

Q: What is the role of gelatin in the pharmaceutical industry?

A: In the pharmaceutical industry, gelatin is used primarily as a capsule material due to its ability to provide a protective barrier for the contents and control the rate of release and absorption in the gastrointestinal tract. It is also used in the production of soft gelatin capsules and as a stabilizer in some formulations.

Q: What factors determine the strength and durability of gelatin capsules?

A: The strength and durability of gelatin capsules depend on the quality of the gelatin, the thickness of the capsule walls, and the production process. High-quality gelatin and careful manufacturing processes result in stronger and more durable capsules.

Q: What are the benefits of using gelatin capsules for medication delivery?

A: Gelatin capsules offer several benefits for medication delivery, including the ability to encapsulate a wide range of substances, quick disintegration in the stomach, and protection of the contents from light and air. They can also be easily swallowed and are often preferred by patients over tablets.

Q: Are there any limitations to using gelatin capsules for drug delivery?

A: One limitation of gelatin capsules is that they may not be suitable for all types of drugs or nutrients. For example, they may not be suitable for drugs that are sensitive to moisture or oxygen. Additionally, some people may have religious or ethical objections to using animal-derived products.

As one of the leading gelatine capsules manufacturers and suppliers in China, we warmly welcome you to buy or wholesale high-grade gelatine capsules for sale here from our factory. All our products are with high quality and low price.

size 3 gel capsules, smallest empty capsule size, Vegetable Empty Capsule Size 2

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